How To Calculate Lost Time

Lost Time is a critical principle that measures the gap between the performance of what you produced and what you should have produced in a given period. LiveTracking automatically calculates Lost Time for you.

Table of Contents



Key Terms

Term Definition
Actual Time The actual time it took to complete production.
Potential Time Optimal duration to complete production.
Max Bottleneck Speed The fastest speed at which the bottleneck process can operate. LiveTracking uses Target Speed for each product as the Max Bottleneck Speed.


 

Types of Lost Time

Type of Lost Time Definition
Time Spent Slow Running This is the time lost due to running below the Max Bottleneck Speed (Target Speed).
Downtime This is the time lost due to stopping the line. Downtime can be categorized for many different reasons, which allows for precise decision-making.
Lost Time Making Waste This refers to the amount of time lost due to making waste.
Lost Time Reworking Products This refers to the lost time attributed to running a product through the line again to rework it.


Calculations

Formula Example
Lost Time = Actual Time - Potential Time

Given:

Actual Time: 10hrs

Potential Time: 6hrs

Computation: 

= 10hrs - 6hrs

= 4hrs