Learn how Rework is calculated and how it factors into the overall amount of Lost Time.
Table of Contents:
Key Terms
Term | Definition |
Lost Time | The production time lost for various reasons. Learn more about Lost Time. |
Impact of Rework | The Rework value represents the total amount of product rerun through the bottleneck during a production run. Learn more about Rework. |
Average Speed | The average speed during your production run. |
Target Weight (Optional) | The target weight for a product. |
Calculations
Formula | Example |
Lost Time Reworking Products = Number of Units Reworked / Target Speed per Unit/Min |
Given: Number of Units Reworked: 140 Units Target Speed per Unit/Min: 15 Units/min Computation: = 140 Units / 15 Units/min = 9.33 min of Lost Time |
Number of Units Reworked = Weight of Rework / Target Weight Per Unit |
Given: Weight of Rework: 70 Kg Target Weight Per Unit: 0.5 Kg/Uni Computation: = 70 Kg / 0.5 Kg/Unit = 140 Units |